Preview

The Russian Automobile and Highway Industry Journal

Advanced search
Vol 16, No 6 (2019)
View or download the full issue PDF (Russian)
https://doi.org/10.26518/2071-7296-2019-6

TRANSPORT, MINING AND BUILDING MACHINERY ENGINEERING

642-657 697
Abstract

Introduction. Rotary rippers are needed for cyclical cutting of the ground when the underlying layer and slopes of the roads are formed. Therefore, the general purpose of the research is the theoretical justification of the design and mode of rotary ripper’s parameters. Using the synthesis method, researches get only indicative results. In order to calculate the parameters of ground cutting, it is necessary to analyze the interaction of working bodies with the ground.

Materials and methods. Based on the planned ways to reduce the cost of energy for cyclical cutting of the ground, the author developed the calculation method of the working body: the force of cutting the ground with the toe of the working body; the force necessary for the primary shift of the ground by the front surface of the working body; the total force of ground displacement by an active working body; the friction of the side surfaces of the working body on the ground during the rotation.

Results. The author calculated the specific values in the process of rotation by using the developed method of determining the parameters of the cyclic ground cutting and basing on the accepted data. Moreover, the author constructed and approximated the graphs’ dependencies of ground cutting parameters of the rotor angle. In particular, there were dependencies: the force required to shift the ground by an active working body, the mass of the displaced ground, the acceleration of the displaced ground, the force needed to accelerate the displaced soil, the force of the ground’s impact on the side surface of the displaced ground wedge, the friction force displaced by the active working body of the ground wedge on the array of soil, the total force of the displacement of the ground by the active working body from the angle of the rotor when moving the unit at various transmissions II range of tractor HTP-17221.

Discussion and conclusions. The method of calculating the forces of the ground cutting and calculating their specific values helps to determine the required rotational moment and power of the rotor drive.

The author has read and approved the final manuscript. Financial transparency: the author has no financial interest in the presented materials or methods. There is no conflict of interest.

658-668 618
Abstract

Introduction. The total mass of some grey cast iron details in construction and road machines reaches 60%. Cylinder blocks, parts of braking systems, flywheels, etc. are made of cast-iron. One of the main causes of operational failures (up to 70%) of construction and road machines is failure of friction units. Considering that the contacting parts in these units take the load mainly by surface layers. The operability looses at relatively small values of dimensional wear. Although mass wear of the part usually does not exceed 1%.

Materials and methods. The authors carried out a comprehensive technical and economic analysis of repair methods of friction assemblies. As a result, the best combination of criteria was the repair size method. However, the strengthened layer was removed to the repair dimension by conventional reconditioning technology. At the same time grey cast iron was strengthened only by very expensive and labor-intensive methods, which in conditions of real repair production were not applicable. The authors considered the possibility of using a new method of strengthening iron parts in repair works.

Results. The developed method strengthened grey cast iron with layer thickness up to 3 mm. The distinctive feature was that hardness of the strengthened layer in thickness increased. At the same time the microhardness increased in comparison with the initial grey iron more than 2 times and wear resistance became comparable to high-strength hardened stun.

Discussion and conclusions. The authors obtain the best results with the usage of reducing atmosphere furnaces. In order to expand the scope of the method, the researches proposed to use a special device creating the necessary conditions in any furnace. The application of the proposed technical solutions increases the efficiency of the construction and road machines’ repair.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

TRANSPORT

670-679 751
Abstract

Introduction. The load models of the road network make it possible to understand a lot of the transport, social, environmental, and other city problems. Creating transport models requires knowledge of the traffic flows’ formation and functioning. The paper formulates a goal and poses tasks for the research conducting of the adjoining territories of residential areas in Tula as one of the urban traffic flows’ sources and of the identifying patterns of the parking places near houses’ influence on the road network loading.

Materials and methods. The basis of the research was the development in the field of predictive simulation of automobile transport systems. The authors used complex of computer-aided design “TransNet”, which allowed adjusting the initial data in the base model by the results of the parking places’ functioning.

Discussion and conclusions. As a result, the improved transport model of Tula allows making the forecast for determining the main parameters of the transport system taking into account the dynamics of vehicles’ local area departure at different time intervals. Moreover, the proposed methodological tools and algorithm for solving the problem of the road network loading in a quasi-dynamic setting helps to solve existing transport problems and to improve the traffic organization.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

680-691 794
Abstract

Introduction. The paper deals with traffic light regulation. This task is always relevant. Thus, even for an ordinary intersection, depending on the intensity of traffic flows, the control cycles should differ significantly. This paper discusses all kinds of systems, namely, two-phase, three-phase, four-phase and others. In addition to solving optimization problems of regulation the authors propose to use the device managed network, which allows setting the configuration of the transport network as the base graph of the managed network, and then based on the parameterization of the graph of the throughput ability of the network to solve the optimization problem of selecting the control traffic and pedestrian flow.

Methods and materials. For solving the problem of traffic management on the road network, the authors proposed to use the mechanisms of managed networks. As a result, the authors presented a technique based on the calculation of saturation flows, the main characteristic of the control technique, which was activated when there were no requests from the transport detectors to turn by the green signal.

Results. The authors constructed a generalized simulation model of control phases of regulation based on the usage of controlled networks, depending on the intensity of traffic flows and formed a method of selecting modes of traffic lights for different traffic situations.

Discussion and conclusions. The solution of the problem of traffic light regulation significantly affects the traffic management efficiency. The authors determine the main parameters based on the analysis of traffic light control methods. As a result of the calculation of the saturation flow and information about the intensity of traffic, the authors form the method of selecting the necessary modes of the phosphor object’s operation.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

692-705 748
Abstract

Introduction. On the basis of the priority project “Safe and High-quality Roads”, the researches develop and implement the programs of the transport infrastructure integrated development – highways and municipal roads, bringing the urban agglomeration network into a standard transport and operational state, eliminating the congestion of the urban agglomerations’ network, optimizing traffic flows, increasing efficiency traffic management systems. The paper assesses the options’ effectiveness of the transport infrastructure development in the Omsk region until 2041.

Materials and methods. The authors used analysis methods of existing regulatory, legal, program documents; of carrying out and analyzing the results of traffic intensity surveys at key nodes by means of transport; of conducting and analyzing the results of pedestrian traffic surveys at key points; analyzing the existing traffic conditions obtained from the results of the development of the transport macro model of the Omsk agglomeration in the PTV Vision VISUM software; of analyzing causes and conditions of accidents; of analyzing statistical data on freight turnover and passenger traffic in the Omsk agglomeration.

Results. The paper presented the research results on the Omsk agglomeration’s example. The results formed the programs’ basis for the integrated development of the transport infrastructure of Omsk and eight districts of the Omsk agglomeration. Moreover, the authors presented the literature review and took into account the achievements of foreign science.

Discussion and conclusions. The authors emphasize that it is necessary to improve the methods of obtaining data used in the formation of the transport model and to improve the performance of the transport i modern cities’ infrastructure.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

706-716 893
Abstract

Introduction. Rubber bushings are important parts of the spring systems of modern vehicles. The properties determine not only the comfort of car movement, but also affect the elastic suspension characteristics. When a bushing is deformed, linear sections appear in characteristics. It is advisable to describe such characteristics using a mathematical model based on the classical elements of Hooke and Saint-Venant. The paper presents a mathematical description of the bushing simulation functioning results, accuracy of approach, areas of application of the mathematical model.

Materials and methods. The initial data was the experimental characteristic of a cylindrical automobile rubber bushing, obtained in harmonic mode at the 0.03 to 51 Hz frequency and the 0.4 to 10 mm amplitude. The force balance of the two Hooke elements and one Saint-Venant element interacting with each other determined the mathematical model description. The authors carried out the calculations using numerical and optimization methods.

Results. As a result, the authors determined functions characterizing the change in the parameters of the Hooke and Saint-Venant elements from the rubber bushings’ deformation amplitude. Moreover, the authors calculated power characteristics in the form of dependences of the rubber bushing effort and also found quantitative indicators of the reliability of the experimental data approximation by the developed mathematical model.

Discussion and conclusions. The analysis of the operating modes shows the possibility of the model application to describe the rubber bushing functioning in a stationary harmonic mode with small and medium strain amplitudes. The simulation results of the Hooke’s and Saint-Venant’s parameters reveals the theoretical prerequisites for the possibility of using the model to calculate the bushing force in an unsteady mode.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

CONSTRUCTION AND ARCHITECTURE

746-757 811
Abstract

Introduction. The use of the thermal power station’s (TPS) waste in the construction industry becomes the norm in world practice of recent decades. Basically, the researches use ash and slag in the construction of automobile roads as a material for filling the subgrade or in the form of a cement-bound material in industrial and civil construction as a material for planning work, when filling inconveniences and quarries. However, the potential of the ash and slag’s usage is much wider. Coarse-grained slag deposits that form in the zone of slag erosion have a greater potential for application than other ash and slag mixtures, however, these mixtures have been less studied by both domestic and foreign researchers. The paper discusses the use of the boiler slag formed at power plants with boilers involving liquid slag removal for the construction of road pavement bases with the position of its mechanical properties.

Materials and methods. The author studied samples of boiler slag from Novosibirsk TPS-2, operating (Kuznetsk coal basin) and Novosibirsk TPS-3 (Kansko-Achinsk coal basin). Moreover, the author determined the crushing losses of individual fractions of the investigated materials in a dry and water-saturated state. The author determined the modulus of deformation of boiler slag.

Results. The researcher found the difference in mechanical strength of the different genesis material. The crushing values of the investigated materials are determined.The author estimated the graphs obtained during testing and calculated the deformability characteristics of the material.

Discussion and conclusions. The author determines possible directions of the studied materials’ usage in the road construction.

The author has read and approved the final manuscript. Financial transparency: the author has no financial interest in the presented materials or methods. There is no conflict of interest.

718-745 1004
Abstract

Introduction. The works of reducing the intensity of rutting on the roads are relevant nowadays. Activities of improving the stability of road pavements include solving material problems, improving methods of calculation of structures and the development of new technologies to ensure high quality construction.

Materials and methods. The analysis of data of natural and laboratory experimental researches established the reasons of formation of the rut on coverings of non-rigid road pavements. The authors presented the technique of experimental research of the tires passes’ distribution of vehicles on width of the traffic way and traffic lane. Moreover, the authors gave the coefficients for calculating the number of loads in the central and marginal parts of the coasting strips as well as in the inter-track space.

Results. As a result, the authors suggested designs of road pavements with hidden rut elements, which placed on a surface of a highway subgrade on the basis of road pavement.

Discussion and conclusions. As a result of the close proximity of the hidden track elements from each other, the soil of the subgrade between them experiences compression, in which the stress deviator is of the least importance compared to other stresses of the subgrade due to triaxial compression arising from both the moving load and its own weight pavement. The suggested variant helps to reduce significantly the deformation. For the successful implementation of hidden rut pavement, it is necessary to develop a new or reasonably choose a well-known method of calculating the depth of the rut, which is necessary to verify the criterion of gauge formation in the calculation of the thickness of hidden rut elements and the thickness of the pavement.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

758-765 663
Abstract

Introduction. The construction sphere widely uses steel thin-walled cold-formed profiles. In arched steel coldformed trapezoidal section profiles, residual normal stresses oriented along the profile occur at the stage of manufacturing arched blanks from flat profiled sheets and are caused by the cold bending process involving the extreme zones of the profile in the plastic stage with unloading without subsequent heat treatment. According to preliminary estimates, the residual stresses are up to one third of the calculated resistance of sheet steel at small radii of the arch profile. At present, the researchers do not take into account the residual technological stresses of the longitudinal bending when designing structures from thin-walled longitudinally bent rolled trapezoidal sections. The purpose of the paper is to develop a method for determining residual stresses in compressed flanges of arched steel thin-walled cold-rolled profiled sheets, which provides simplicity of the measurement and calculation methods, reliability and high accuracy of the obtained stress values.

Materials and methods. The authors made the analysis of previously published materials and identified the advantages and disadvantages of previous studies. Moreover, the authors showed the advantages of the proposed method for determining the residual technological normal stresses in compressed flanges of arched steel thin-rolled profiled steel.

Results. The researches formed a new method for making sections of a compressed shelf and measuring residual normal stresses in the compressed flanges of an arched steel sheet of cold-rolled profiled steel. The proposed method greatly simplified the existing method of determining residual technological normal stresses in compressed profile flanges, improved the accuracy of measuring normal stresses in compressed profile flanges.

Discussion and conclusions. The method of measuring residual process stresses allows improving existing methods for determining residual stresses, simplifying calculations, as well as improving the accuracy of stresses. In the future, the authors will make a numerical simulation of the bending arch profiles, as well as an experimental assessment of the adequacy of the proposed method.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

766-779 1050
Abstract

Introduction. The paper presents the research results of the metallurgical slag characteristics on the example of metallurgical waste of Novokuznetsk in the Kemerovo region. Moreover, the paper demonstrates the ways of metallurgical waste’s usage in the asphalt mixes’ composition for the road construction and shows design methods and features of the asphalt concrete on slag aggregates. The aim of the research is to substantiate the possibility of using steelmaking slags of the Novokuznetsk Metallurgical Plant as a mineral skeleton of asphalt concrete pavement to increase its operational reliability. Basing on the research of the physicomechanical properties of asphalt binder and testing of prototypes, the authors confirm the increased shear strength of asphalt concrete on slag aggregates and resistance to cracking in comparison with traditional mixtures. The issue under consideration is relevant by finding more efficient building materials in the context of the development of resource-saving technologies and increasing environmental requirements in the Russian regions.

Materials and methods. The authors carried out investigations of metallurgical slag by determining their physical and mechanical characteristics in accordance with the existing regulatory and technical base using modern measuring instruments and testing equipment.

Results. As a result, the authors selected compositions of slag asphalt concrete mixtures that satisfied the requirements of the existing regulatory and technical base across the entire spectrum of physical and mechanical parameters and operational characteristics.

Discussion and conclusion. The use of metallurgical slags of the Novokuznetsk Metallurgical Plant as a filler for asphalt concrete increases its operational characteristics, especially those, which are important in conditions of intense traffic load and sharply continental climate and those, which reduce the cost of such mixtures compared to traditional ones due to the use of industrial waste in them. Therefore, the metallurgical slag seriously competes with natural building materials in the preparation and laying of asphalt mixtures for streets and roads of various categories.

The authors have read and approved the final manuscript. Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.



Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2071-7296 (Print)
ISSN 2658-5626 (Online)