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Modified concrete based on activated metakaolin for tunnel structures with increased performance properties

https://doi.org/10.26518/2071-7296-2025-22-3-488-498

EDN: TPXTPP

Abstract

Introduction. Due to the ever-increasing demands for the quality and reliability of concrete structures for tunnel construction, the task is to develop modified concretes with improved performance characteristics.

Materials and methods. This study examines issues related to the modification of the composition of heavyweight concrete with a complex chemical additive, which includes the Sunbo PC-1021 superplasticizer, the water-soluble polymer additive Polidon-A together with activated metakaolin. It has been established that the process of chemical activation of metakaolin particles has not been sufficiently studied. In this regard, the presented studies, which consist of finding solutions to improve performance characteristics due to the process of its preliminary treatment with an alkaline medium pH = 10 together with a micro-reinforcing component (wollastonite), are relevant.

Results. A positive effect of complex modification on the properties of heavy concrete was established by reducing the content of binder (cement) and replacing it with metakaolin, pre-activated in an alkaline medium with pH = 10 with a modifier and wollastonite, which improves the strength and hydrophysical characteristics: compressive strength at the age of 28 days was 68.6 MPa compared to the control composition - 39.4 MPa; water absorption - 2.4%; water resistance grade - W14.

Discussion and conclusions. The problem of obtaining effective concrete for tunnel structures with improved performance properties can be solved by modifying the binder in the composition with activated metakaolin together with a complex modifier of the mixture (PC + 5% MTKakt + 0.4% SP + 0.3% Polidon-A + 2% wollastonite). The proposed composition makes it possible to manufacture reinforced concrete structures for tunnels with specified characteristics in production conditions, operating under conditions of increased load and aggressive environment.

About the Authors

E. V. Tkach
National Research Moscow State University of Civil Engineering (NRU MGSU)
Russian Federation

Evgenia V. Tkach – Dr. of Sci. (Eng.), Professor Department of “Urban Planning”

Yaroslavskoe sh, 26, Moscow, 129337



A. F. Buryanov
National Research Moscow State University of Civil Engineering (NRU MGSU)
Russian Federation

Alexander F. Burjanov – Dr. of Sci. (Eng.), Professor of the Department of “Construction Materials Science”

Yaroslavskoe sh, 26, Moscow, 129337



Yu. S. Filimonova
Moscow Polytechnic University
Russian Federation

Yulia S. Filimonova – Cand. of Sci. (Eng.), Associate Professor, Department of Industrial, Civil and Underground Construction Department

38, Bolshaya Semyonovskaya St., Moscow, 107023



G. A. Shusev
Moscow Automobile and Road Construction State Technical University (MADI)
Russian Federation

Georgiy A. Shusev – postgraduate student of the department “Road-building materials”

Leningradsky pr., 64, Moscow, 125319



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Review

For citations:


Tkach E.V., Buryanov A.F., Filimonova Yu.S., Shusev G.A. Modified concrete based on activated metakaolin for tunnel structures with increased performance properties. The Russian Automobile and Highway Industry Journal. 2025;22(3):488-498. (In Russ.) https://doi.org/10.26518/2071-7296-2025-22-3-488-498. EDN: TPXTPP

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ISSN 2071-7296 (Print)
ISSN 2658-5626 (Online)