Selection of equipment for oil tank repair in northern conditions
https://doi.org/10.26518/2071-7296-2022-19-6-790-799
Abstract
Introduction. The oil industry is a key component of the economy of the Russian Federation. A large number of tanks are used to store oil, each of which needs timely repair. According to the results of some research, almost half of the accidents are caused by excess uneven settlement of the tank, which causes premature failure. To restore the serviceable and operable condition of the tanks, it is necessary to carry out repair work, the quality and efficiency of which depends on the repair equipment used. An urgent task is to justify the choice of equipment for the repair of tanks, in particular, steel tanks of a vertical type.
Methods and materials. A review of the different types of tanks was carried out and showed that vertical steel tanks are the most widely used. One of the ways to eliminate the uneven settlement of the tank is to raise it with the help of jacks and form a new base with the elimination of the slope.
Results. The repair process for a 10,000 m3 steel vertical tank was considered. The values of the mass of the tank were obtained when filling with liquid petroleum products at 1% of the maximum occupancy. The value of the load on one lifting device is obtained. The design of the device structure and the strength calculation in the Compass 3D program were completed.
Сonclusions. The most efficient type of the lift from the existing ones was determined, and its design was modernized. The strength calculation showed that the hydraulic lift is efficient under the given conditions.
About the Authors
V. N. KuznetsovaRussian Federation
Victoriya N. Kuznetsova – Dr. of Sci., Professor, Operation of Oil and Gas and Construction Machinery Department
Omsk
I. S. Kuznetsov
Russian Federation
Ilya S. Kuznetsov – lecturer, Operation of Oil and Gas and Construction Machinery Department
Omsk
References
1. Aliev R. A. Sooruzhenie i remont gazonefteprovodov, gazohranilishh i neftebaz. [Construction and repair of gas and oil pipelines, gas storages and oil depots]. Moscow: Nedra, 1987: 271. (In Russ.)
2. Gaisina L. M. Architecture of social priorities in Russian oil and gas companies [Arhitektura social’nyhprioritetov v rossijskih kompanijah neftegazovogo kompleksa]. Vestnik Severnogo (Arkticheskogo) federal’nogo universiteta. Serija: Gumanitarnye i social’nye nauki. 2011; V. 6: 54–60. (In Russ.)
3. Baiburin R. A. Jekspertnaja sistema v obsluzhivanii i remonte rezervuarov i rezervuarnyh parkov [Expert system in the maintenance and repair of tanks and tank farms]. Sovershenstvovanie proektirovanija, stroitel’stva i jekspluatacii metallicheskih rezervuarov: materialy Mezhdunar. konf. Ufa: TRANST. 2005: 88-90. (In Russ.)
4. Golik V. V. Zemenkova M. Yu. Zemenkov Y. D. Ponomareva T. G. Thermophysical modeling of processes in the soil foundations of oil pipelines in the arctic and on the shelf. Neftyanoe Khozyaystvo – Oil Industrythis link is disabled. 2021; 6: 102-107. DOI: 10.24887/0028-2448-2021-6-102-107.
5. Fawaz S. Al-Anzi, Khaled Al-Zamel. Efficient Maintenance Scheduler for Near Optimum Utilization of Oil Tanks. American Journal of Environmental Sciences. 2005; Vol 1, Iss 4: 254-258.
6. Shu Li, Xiang-Jun Peng, Dong-Ping Yao, Lai-Gen Luo, Feng Wang. The Design of Modularized Oil Tank Measurement and Control Intelligent Unit. Research Journal of Applied Sciences, Engineering and Technology. 2013; Vol 5, Iss 22: 5286-5292.
7. Nguidjol A., Dikwa J., Mevaa L., Danwe R. An Automatic Tool for the Optimization of the Design and Realization of a Raw Palm oil Storage Tank. International Journal of Engineering and Technology. 2010; Vol 2, Iss 6: 482-487.
8. Mahmoudi M., Roshan A., Mirdrikvand M. Boilover in Storage Tanks: Occurrence, Consequences and Predictions. American Journal of Oil and Chemical Technologies. 2013; Vol 01, Iss 02: 8-13.
9. Nekrasov V. O., Zemenkov Yu. D. Perspektivnye metody povyshenija jekspluatacionnyh svojstv neftjanyh rezervuarov [Perspective methods for improving the operational properties of oil reservoirs]. Truboprovodnyj transport: teorija i praktika. 2012; 6 (34): 24-26. (In Russ.)
10. Ryabinin I. A. Nadezhnost’ i bezopasnost’ slozhnyh sistem [Reliability and security of complex systems]. St. Petersburg: Polytechnic. 2000. 248 p. (In Russ.)
11. Khanukhov Kh. M. Analiz prichin avarij stal’nyh rezervuarov i povyshenie bezopasnosti ih jekspluatacii [Analysis of the causes of accidents in steel tanks and improving the safety of their operation]. Himicheskoe i neftegazovoe mashinostroenie. 2003; 10: 49–52. (In Russ.)
12. Akimov V. A., Lapin V. L., Popov V. M. Nadezhnost’ tehnicheskih sistem i tehnogennyj risk. [Reliability of technical systems and technogenic risk]. Moscow: CJSC FID “Business Express”. 2002: 367. (In Russ.)
13. Galyuk V. A. Jekspluatacija i remont rezervuarov bol’shoj vmestimosti [Operation and repair of large-capacity tanks]. Moscow: VNIIOENG, 1987: 61. (In Russ.)
14. Barskaya G. B. [Analysis of the causes of uneven sedimentation of reservoirs in Western Siberia]. Izvestiya vuzov. 2004; 23: 36-38. (In Russ.)
15. Vasiliev G. G., Salnikov A. P. Analiz prichin avarij vertikal’nyh stal’nyh rezervuarov [Analysis of the causes of accidents in vertical steel tanks]. Neftjanoe hozjajstvo. 2015; 2: 106-108. (In Russ.)
16. Dimov L. A. Proektirovanie plitnyh fundamentov rezervuarov dlja zhidkih uglevodorodov [Design of slab foundations of reservoirs for liquid hydrocarbons]. Gazovaja promyshlennost’. 2016; 1: 114-117. (In Russ.)
17. Egorov E. A. Osobennosti raboty i inzhenernyj raschet vertikal’nyh cilindricheskih rezervuarov [Features of work and engineering calculation of vertical cylindrical tanks]. Neftjanoe hozjajstvo. 1977; 12: 48-59. (In Russ.)
18. Konovalov P. A., Ivanov Yu. K. Predel’nye znachenija srednih i neravnomernyh osadok metallicheskih rezervuarov [Limiting values of average and uneven sedimentation of metal tanks]. Osnovanija, fundamenty i mehanika gruntov. 1985; 5: 27. (In Russ.)
19. Ivanov Yu. K., Konovalov P. A., Mangushev R. A., Sotnikov S. N. [Foundations and foundations of reservoirs]. Moscow: Stroyizdat. 1989: 95. (In Russ.)
20. Chepur P. V., Tarasenko A. A. [Influence of non-uniform settlement parameters on the occurrence of limit states in a reservoir]. Fundamental’nye issledovanija. 2014; 8 (7):1560-1564. (In Russ.)
21. Svarnye konstrukcii. Mehanika razrushenija i kriterii rabotosposobnosti [Welded structures. Fracture mechanics and performance criteria] / ed. B.E. Paton. Moscow: Mashinostroenie, 1996: 576. (In Russ.)
22. Evaluation en Vue de la Determination de la Grandeur des Compartiments Coupe-Feu. Note Explicative de Protection Incendie. (2007). VKF/AEAI, doc. 115-03f.
23. Galeev V. B., Garin D. Yu., Frolov Yu. A. [Tank accidents and ways to prevent them]. Ufa, 2004: 164. (In Russ.)
24. Galeev V. B., V. V. Lyubushkin, N. I. Konovalov Ustrojstvo osnovanij rezervuarov, sooruzhaemyh na slabonesushhih gruntah [Construction of the foundations of tanks constructed on weakly bearing soils]. Moscow: VNIIOENG. 1989. 45 p. (In Russ.)
25. Galeev V. B. [Design of tank foundations on weak water-saturated soils]. Neftepromyslovoe stroitel’stvo. Moscow: VNIIOENG. 1976:13-15. (In Rus.)
26. Bell R. A., Iwakiri J. Settlement comparison used in tank failure study. Journal of Geotechnical and Geoenvironmental Engineering. 1980; 106: 153–169.
27. Andronov I. N., Terentyeva M. V. Komp’juternoe modelirovanie konstrukcii plitnogo fundamenta rezervuara dlja nefti i nefteproduktov s ispol’zovaniem armatury iz materialov s pamjat’ju [Computer modeling of the design of the slab foundation of a tank for oil and oil products using reinforcement from materials with memory]. Construction of oil and gas wells on land and at sea. 2018; 3: 46-54. (In Russ.)
Review
For citations:
Kuznetsova V.N., Kuznetsov I.S. Selection of equipment for oil tank repair in northern conditions. The Russian Automobile and Highway Industry Journal. 2022;19(6):790-799. (In Russ.) https://doi.org/10.26518/2071-7296-2022-19-6-790-799