Drive electrical parameters applicability evaluation to determine loads on bridge crane lifting mechanism
https://doi.org/10.26518/2071-7296-2022-19-1-36-47
Abstract
Introduction. The problem of existing recorders of crane operation parameters in the direction of determining the intensity of work of mechanisms is revealed. The necessity of increasing the number of information sources is determined. Application of current parameters of the electric motor as a source of primary information is suggested.
Materials and methods. The characteristics of the experimental setup are presented. The validity of information sources has been evaluated on the lifting mechanism. Formulas for determining the error of calculating the stator current and active power parameters and for determining the coefficient of proportionality of the load on the drive and the information parameter are given.
Results. Tables and graphs of calculated mechanism load in terms of stator current and active power over the whole range of operating loads are presented. The dependence of accuracy of load determination on changes of supply mains voltage has been investigated.
Conclusions. As information source of the load on the crane hoisting mechanism it is recommended to apply an active drive power. The given parameter has shown the big stability to voltage changes in comparison with a current of stator. It was possible to reach accuracy of definition of a load of 2,6 % at requirement of 3 %.
About the Authors
S. D. IvanovRussian Federation
Sergey D. Ivanov – Cand. of Sci., Associate Professor of the Hoisting and Transport Systems Department
Moscow
A. N. Nazarov
Russian Federation
Alexander N. Nazarov – Postgraduate student of the Hoisting and Transport Systems Department
Moscow
References
1. Moskvicheva L.F., Chernyakova N.A. Issledovaniya prochnosti, resursa i nadezhnosti kranovykh metallokonstrukcij: obzor i rezul`taty [Research on Strength, Service Life and Reliability of Crane Metal Structures: Review and Results]. Zhurnal sibirskogo federal`nogo universiteta. Seriya: tekhnika i texnologii, 2020: 933-955.
2. Klimash V.S., Sokolovskij M.A. Povyshenie energeticheskoj effektivnosti kompleksa podemnykh kranov [Improving the energy efficiency of the crane complex]. Elektrotekhnicheskie sistemy i kompleksy, 2020: 34-40.
3. Maxutov N.A., Gadenin M.M., Pechyorkin A.S., Krasnykh B.A. Raschetno-eksperimentalnye podрody k analizu obespecheniya resursa i sroka bezopasnoj ekspluatacii promyshlennyx obektov [Calculation and experimental approaches to the analysis of ensuring the service life and safe operation period of industrial facilities]. Bezopasnost` truda v promyshlennosti, 2020, 1: 7-15. DOI: 10.24000/0409-2961-20201-7-15
4. Pestich S.D. Obzor registratorov parametrov kranovogo oborudovaniya pri stroitelstve dlya predotvrashheniya avarijnykh situacij [Review of crane equipment parameter recorders in construction to prevent accidents]. International scientific review of the problems and prospects of modern science and education, 2019: 16-18.
5. Voronczov D.S. Primenenie dannyр s registratorov parametrov raboty krana s celyu opredeleniya resursa raboty gruzopodemnyh kranov s istekshim srokom sluzhby [Application of data from crane operating parameter recorders to determine the service life of cranes with expired service life]. European Science, 2015, 3(4): 10-17.
6. Yacenko O.V., Omel`chuk M.V. Ocenka tehnicheskogo sostoyaniya krana avtomobil`nogo strelovogo KS-45-717-1, ekspluatiruyushhegosya v usloviyax krajnego severa [Assessment of the technical condition of the automobile jib crane KS-45-717-1, operated in conditions of the far north]. Severnyj morskoj put`, vodnye i suxoputnye transportnye koridory kak osnova razvitiya sibiri i arktiki v XXI veke, 2018: 391-399.
7. Epov D.A. Ispol`zovanie priborov i ustrojstv bezopasnosti na podemnyh sooruzheniyah [Use of safety devices and appliances on lifting structures]. Vestnik sovremennyh issledovanij, 2021, 3-5(41): 12-15.
8. Gorelov V.N. Opyt primeneniya dannyh registratora parametrov pri rassledovanii avarii bashennogo krana QTZ160 [Experience of using parameter recorder data in the investigation of the QTZ160 tower crane accident]. Transportnoe, gornoe i stroitel`noe mashinostroenie: nauka i proizvodstvo, 2019, 4: 12-18.
9. Mokshin V.V., Yakimov I.M., Kirpichnikov A.P., Sharnin L.M. Razrabotka sistemy monitoringa sostoyaniya gruzopodemnyh mexanizmov [Development of a system for monitoring the condition of lifting devices]. Vestnik Texnologicheskogo universiteta, 2017, .19: 75-81
10. Aleksankin V.A., Kaminskij L.S., Kaminskij F.L., Pyatniczkij I.A., Fedorov I.G. Sovershenstvovanie ustrojstv arxivacii i translyacii parametrov raboty gruzopodemnyр kranov [Improvement of archiving and broadcasting devices for crane operation parameters]. Stroitel`stvo: novye texnologii - novoe oborudovanie, 2017, no. 6, pp. 42-49.
11. Karzhavin V.V., Kamenskij S.V., Dushanin I.V. Raschet kranovy`x mexanizmov. Kursovoj proekt. Uchebnoe posobie [Calculation of crane mechanisms. Course project. Manual]. Ekaterinburg: RGPDU, 2017, 115. URL: http://elar.rsvpu.ru/978-5-8050-0634-1.
12. Shugajlo T.S. Upravlenie dvizheniem kozlovogo krana s gruzom zadaniem uskoreniya [Gantry crane motion control with acceleration setting]. Vestnik Sankt-Peterburgskogo universiteta. Matematika. Mexanika. Astronomiya, 2020, pp. 154-164.
13. Korytov M.S., Shherbakov V.S., Belyakov V.E. Modelirovanie i issledovanie kolebanij gruza, peremeshhaemogo gruzopodemnym kranom [Modeling and study of oscillations of cargo transported by a crane]. The Russian Automobile and Highway Industry Journal, 2019, 5(69): 526-533.
14. Shimkovich D.G. Dinamicheskie nagruzki pri kolebaniyax gruza na kanate [Dynamic loads during oscillation of the load on the rope]. Vestnik Moskovskogo gosudarstvennogo universiteta lesa Lesnoj vestnik, 2012, 4: 141-146.
15. Kogan B.I., Vasil`kov S.A. Texnologicheskoe obespechenie kachestva uzla vstrojki tenzometricheskogo datchika [Technological quality assurance of the strain gauge insertion unit]. Vestnik Kuzbasskogo gosudarstvennogo texnicheskogo universiteta, 2010, 4(80):. 46-53.
16. Kaminskij L.S., Kaminskij F.L., Pyatniczkij I.A., Fedorov I.G. Povyshenie effektivnosti ispol`zovaniya priborov bezopasnosti gruzopodyomnyh kranov [Increasing the efficiency of crane safety devices]. Nauchnaya perspektiva, 2016, 1: 140-144.
17. Timin Yu.F. Primenenie ogranichitelej gruzopodemnosti tipa ogsh v kranax mostovogo tipa [Use of ogsh-type load-limiters in overhead cranes]. Podemno-transportnoe delo, 2010, 2(57): 10-11
18. Semykina I.Yu., Kipervasser M.V., Gerasimuk A.V. Issledovanie tokov privoda podema mostovyh kranov metallurgicheskix predpriyatij dlya rannego diagnostirovaniya prevysheniya massy gruza [Study of currents of the lifting drive of overhead cranes of metallurgical enterprises for early diagnosis of excess weight]. Zapiski Gornogo instituta, 1: 122-131.
19. Orlov Yu.A., Stolyarov D.P., Burkov V.P. Sovershenstvovanie sistemy zashhity i kontrolya tehnicheskogo sostoyaniya elektromehanicheskoj sistemy krana mostovogo tipa [Improvement of the system of protection and control of the technical condition of the electromechanical system of the bridge-type crane]. Gornyj informacionno-analiticheskij byulleten (nauchno-texnicheskij zhurnal), 2011, 2: 363-368.
20. Orlov Yu.A., Dementev Yu.N., Odnokopylov G.I., Orlov D.Yu., Odnokopylov I.G., Stolyarov D.P. Sistema zashhity mostovogo krana na osnove monitoringa parametrov elektroprivoda mehanizma podyoma [Overhead crane protection system based on monitoring parameters of the electric drive of the hoisting mechanism]. Izvestiya Tomskogo politehnicheskogo universiteta, 2008, 4: 119-124
21. Roshhin V.A., Ivanov S.D., Mixal`chik N.L. Razrabotka i eksperimentalnaya proverka algoritma samonastrojki ogranichitelya nagruzki OGSh dlya kranov mostovogo tipa [Development and experimental verification of the self-tuning algorithm for the load limiter for overhead cranes]. The Russian Automobile and Highway Industry Journal 2018, 4: 514-524.
22. Ivanov S.D., Nazarov A.N., Mixal`chik N.L. Selection of a rational algorithm for data processing of the weight measuring system of a hoisting crane. Journal of Physics: Conference Series, 2021, 1926: 7. doi:10.1088/1742-6596/1926/1/012047.
23. Popov D.A. Issledovanie vliyaniya izmeneniya napryazheniya seti na poteri moshhnosti pri ispytanii asinxronnyh dvigatelej metodom vzaimnoj nagruzki [Study of the effect of changes in mains voltage on power losses when testing asynchronous motors by the method of mutual load]. Vestnik Chuvashskogo, 2020, 1: 145-154.
Review
For citations:
Ivanov S.D., Nazarov A.N. Drive electrical parameters applicability evaluation to determine loads on bridge crane lifting mechanism. The Russian Automobile and Highway Industry Journal. 2022;19(1):36-47. (In Russ.) https://doi.org/10.26518/2071-7296-2022-19-1-36-47