Use of rock crushing technological wastes for cement concrete compositions
https://doi.org/10.26518/2071-7296-2021-18-6-790-799
Abstract
Introduction. the article deals with the issues of the use of technological waste generated during rocks crushing.
Materials and Methods. In the research the rock crushing screenings from the Rezhevsky crushed rock plant and dolomite screenings from the Satkinsky crushed rock plant were used. The data on the physical-mechanical properties of crushing waste is presented, as well as a study of dusty rock cuttings made with a Fritsch Analysette 22 laser particle size analyser. The structure of concrete was analyzed by JEOL JSM-6510 electron microscope.
Results. The studying results of heavy weight cement concretes of classes B22.5 - B40 with crushed stone are presented in the article. To control the properties of concrete an MC-PowerFlow 3100 hyperplasticizer additive and an air-entraining additive Centrament Air 202 were used. The phase composition of the contact zone between the cement stone and the aggregate - granite screening has been investigated.
Conclusion. compositions of heavy concrete have been developed with the use of crushed stone screenings and chemical additives to regulate concrete properties. A pilot batch of reinforced concrete products was produced at the Rotor reinforced concrete plant in Vinzili, Tyumen Region.
About the Authors
E. N. Khafizova
Tyumen Industrial University
Russian Federation
Russian Federation
Elza N. Khafizova, Cand. of Sci., Associate Professor
Scopus Author ID - SC 57205439303
Tyumen
I. F. Panchenko
Tyumen Industrial University
Russian Federation
Russian Federation
Iuliia F. Panchenko, Cand. of Sci., Associate Professor
Scopus Author ID – SC 57200297111
Tyumen
D. A. Panchenko
Tyumen Industrial University
Russian Federation
Russian Federation
Dmitrii A. Panchenko, Senior Lecturer
Scopus Author ID – SC 57200293773
Tyumen
References
1. Hamidullina D.D., Garkavi M.S., Jakubov V.I., Rodin A.S., Kushka V.N. Otsevy droblenija - jeffektivnyj sposob povyshenija kachestva betonov. [Stone screening dust are the effective way to improve the quality of concretes]. Stroitel’nye materialy. 2006. 11: 50-51. (in Russian)
2. Kharo O.E., Levkova N.S., Lopatnikov M.I., Gornostaeva T.A. Ispol’zovanie otkhodov pererabotki gornykh porod pri proizvodstve nerudnykh stroitel’nykh materialov. [Use of recycling rock wastes in the manufacture of non-metallic building materials]. Stroitel’nye Materialy [Construction Materials]. 2003. 9: 18-19. (in Russian)
3. Primenenie retsikliruemykh materialov v dorozhnom stroitel’stve SShA i Evropy. [Application of recyclable materials in road construction in Europe and the United States]. BINTI. 2002. 1: 16-18. .
4. Levkova N.S., Gornostayeva T.A. Povyshenie jeffektivnosti kompleksnogo ispol’zovanija syr’ja za schet otsevov droblenija shhebnja iz izverzhennyh porod. [Increase of complex use efficiency of raw materials due to screenings of crushed stone from igneous rocks]. Bulletin of BSTU named after Shukhov. 2003. 5: 308-311. (rus).
5. Nguyen Viet Kyong, Chumakov L.D. Kompleksnoe ispol’zovanie bazal’tovyh zapolnitelej v betone. [Complex use of basalt aggregates in concrete]. Scientific and technical journal “Vestnik MSSU”, 2009. 1: 164-167. (rus).
6. Kryuchkova I.V. Analiz normativno-pravovoj bazy po regulirovaniju rynka vtorichnogo syr’ja dlja stroitel’stva. [Analysis of the regulatory and legal framework for regulating the market of secondary raw materials for construction]. Voronezh State Architectural and Construction University. 2006. 5 . (in Russian)
7. Yoshio Kasai. Criteria for use of scrap as a concrete aggregate. Cement and Concrete. 1981. 9:182-188.
8. Malhotra V.M., Ramezanianpour A.R. Fly Ash in Concrete. 2nd Ed, CANMET, Energy, Mines and Resources Canada, Ottawa. Canada, 1994, 307 p.
9. Yanagibashi K., Yonezawa T., Iwashimizu T., Tsuji D., Arakawa K., Yamada M. A new recycling process for coarse aggregate to be used concrete structure. Environmental-Conscious Materials and System for Sustainable Development. Proceedings of RILEM International Symposium. Tokyo. 2004: 137-143.
10. Yasuhiro Dosho. Development of a Sustainable Waste Recycling System “Application of Recycled Aggregate Concrete Produced by Aggregate Replacing Method”. Journal of Advanced Concrete Technology. Japan Concrete Institute. Scientific paper. 2007. 5(1): 27-42.
11. Shatov A.N. Sposob polucheniya kachestvennykh tovarnykh betonov s uchetom spetsifiki material’noi bazy UrFO. [Method for obtaining high-quality commercial concretes taking into account the specificity of the material base of the Urals Federal District]. Tekhnologii betonov [Concrete Technologies]. 2017. 1-2: 10-11 (in Russian)
12. Leming M.L. Comparison of mechanical properties of high-strength concrete made with different raw materials. Transportation Research Record. 1990. 1284: 23-30.
13. Akhtyamov V.F., Khafizova E.N. Vlijanie othodov nerudnogo proizvodstva na svojstva tjazhelyh betonov [Influence of technological non-metallic production wastes on heavy weight concrete properties]. May 2018. The Russian Automobile and Highway Industry Journal 15(2):261-268 DOI:10.26518/2071-7296-2018-2-261-268
14. Khafizova E.N. Heavy weight concretes based on technological non-metallic production wastes / E.N. Khafizova, K.A. Ibatulina, V.F. Akhatyamov / IOP Conference Series: Materials Science and Engineering. 463 (2018) 032042 doi:10.1088/1757-899X/463/3/032042.
15. Khafizova E.N., Akhtyamov V.F. Issledovanie vlijanija tehnogennyh othodov nerudnogo proizvodstva na svojstva betonov. [Study of technological wastes influence of non-metallic production on concrete properties]. Vestnik of TSUAB. 2017. 4: 107-116 (in Russian)
16. Khafizova E.N., Akhtyamov V.F., Panchenko I.F., Panchenko D.A. Melkodispersnaja sostavljajushhaja otsevov gornyh porod v tjazhelyh cementnyh betonah. [Micro-fine component of stone screening dust in heavy weight cement concrete]. Innovacii I investicii. 2019. 9: 261-266.
17. Lotov V.A., Tarbeev O.G., Kutugin V.A. Prigotovlenie betonnyh smesej pri proizvodstve vysokoprochnyh betonov. [Preparation of concrete mixtures for the production of high-strength concrete] Reports of the 3rd (XI) International Meeting on Chemistry and Cement Technology. St. Petersburg: ALITinform, 2009: 141 (in Russian)
18. Fedosov S.V., Akulova M.V., Slizneva Т.Е., Padokhin V.A. Melkozernistyj beton na mehanomagnitoaktivirovannoj vode s dobavkoj superplastifikatora. [Fine-grained concrete on mechano-magneto-activated water with the addition of a superplasticizer]. Bulletin of MGSU. 2012. 5: 120-127 (in Russian)
19. Yakovlev G.I., Pervushin G.N., Polyansky I.S. M.M. Beton povyshennoj dolgovechnosti pri proizvodstve opor linij jelektroperedach. [Concrete of increased durability in the production of power transmission towers]. Stroitel’nye materialy [Construction Materials]. 2014. 5: 1-3 (in Russian)
20. Berdichevsky G.I., Vasiliev A.P., Malinina L.A. Proizvodstvo sbornyh zhelezobetonnyh izdelij. [Manufacture of precast concrete units]. Reference guide: Stroiizdat. 1989. 447 p. (rus).
21. Leonovich S.N., Polejko N.L. Jekspluatacionnye harakteristiki betona na zapolnitele iz osadochnyh gornyh porod [Performance characteristics of concrete on aggregate from sedimentary rocks]. Stroitel’nye materialy [Construction Materials]. 2016. 8: 66-69 (in Russian).
22. Alaskhanov, A. Kh., Murtazaev, S.A. Yu., Saidumov, M. S. and Khubaev, M.S. M. [et al.] (2019) ‘Betonnye kompozity s ispol’zovaniem graviino-peschanykh smesei mestorozhdenii Chechenskoi Respubliki’ [Concrete composites using gravel-sand mixtures from the deposits of the Chechen Republic]. Bulletin of the Dagestan State Technical University. Technical sciences. 46. 2: 136147.
23. Murtazaev, S.A. Yu. and Salamanova, M. Sh. (2018) ‘Perspektivy ispol’zovaniya termoaktivirovannogo syr’ya alyumosilikatnoi prirody’. Privolzhskii nauchnyi zhurnal. [Prospects for the use of thermally activated raw materials of aluminosilicate nature. Volga Scientific Journal]. 2 (46): 6570.
24. Estemesov Z.A., Sultanbekov T.K., Sarsenbaev N.B., Sauganova G.R. Stroitel’nye othody – neischerpaemyj istochnik bogatstva dlja stroitelej. [Construction waste – an inexhaustible source of wealth for builders]. Herald of GSTOU. Engineering sciences. V XVI. 2020. 4 (22): 57-63.
25. Bataev, D. K-S., Murtazayev, S-A. Yu., Salamanova, M. Sh. and Viskhanov, S. S. (2019) ‘Utilization of Cement Kiln Dust in Production of Alkali-Activated Clinker-Free Binders’. Proceedings of the International Symposium “Engineering and Earth Sciences: Applied and Fundamental Research” dedicated to the 85th anniversary of H.I. Ibragimov (ISEES 2019). Atlantis Highlights in Material Sciences and Technology (AHMST). April 2019. 1: 457460.
Review
For citations:
Khafizova E.N., Panchenko I.F., Panchenko D.A. Use of rock crushing technological wastes for cement concrete compositions. The Russian Automobile and Highway Industry Journal. 2021;18(6):790-799. (In Russ.) https://doi.org/10.26518/2071-7296-2021-18-6-790-799
Views:
576
Email this article 