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Continuous action right knife unit with ground interaction analysis

https://doi.org/10.26518/2071-7296-2020-17-4-452-463

Abstract

Introduction. To solve the problem of accelerating the construction of roads, improving their quality, it is advisable to use a continuous action unit to form a underlying layer. The main working bodies of this unit are buckets, which cut off the soil layer from below and on the side. At the same time, the bottom knife cuts off the ground layer from below, the right knife on the side, and the console knife partially cuts the top layer of soil from below for the next bucket. In particular, the analysis of interaction with the soil of the right knife of the continuous action unit is of theoretical and practical interest. To do this, the right knife is divided into elements and analyzed the interaction of these elements with the ground. The consistent impact on the soil of many right knives, within the width of the grip of the unit, is replaced by the impact on the ground of one conventional right knife at a distance necessary for the development of one cubic meter of soil. The forces of interaction of the conventional right knife with the ground are called conditional forces.

The method of research. The method for calculating the energy costs during punching the right knife into the ground is shown: on separating the formation of the ground from its body, on overcoming the ground friction on the edge of the blade, on overcoming the ground pressure on the edge of the blade, on accelerating the ground of the blade by means of the axle, on overcoming the ground friction on the shelf, to overcome the ground friction against the outside surface.The total energy costs of interacting with a soil of one cubic meter are derived from the addition of private energy costs. The method of calculating the horizontal longitudinal force needed to move the right knife is given.

Results. On the basis of the methodology developed, energy costs are calculated when introducing the right knife into the ground: on separating the soil from its body, on overcoming the friction of the ground on the edge of the blade, on overcoming the pressure of the ground on the face of the blade, on the acceleration of the ground with a fascia blade, on overcoming the ground friction on the face. The total energy costs of the right knife interact with the soil of one cubic meter. The horizontal long-lived force needed to move the right knife has been determined.

Conclusion. As a result of the calculations: the energy needed to cut the ground with the right knives, more than 71 J/cube. The horizontal longitudinal force needed to move the right knife is 730 N. To determine the total energy spent on cutting the ground by buckets of the unit to remove the top layer of soil from the underlying layer of the road, it is necessary to analyze the interaction with the soil of other elements of the bucket.

About the Authors

V. A. Nikolayev
Yaroslavl Technical University
Russian Federation

Vladimir A. Nikolaev, Dr. of  Sci.,  Professor  of the Construction and Road Machines Department

Yaroslavl, Moscow Avenue, 88



D. I. Troshin
Yaroslavl Technical University
Russian Federation

Denis I. Troshin, Dr. of Sci., Assistant Professor of the Construction and Road Machines Department 

Yaroslavl, Moscow Avenue, 88



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Review

For citations:


Nikolayev V.A., Troshin D.I. Continuous action right knife unit with ground interaction analysis. The Russian Automobile and Highway Industry Journal. 2020;17(4):452-463. (In Russ.) https://doi.org/10.26518/2071-7296-2020-17-4-452-463

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ISSN 2071-7296 (Print)
ISSN 2658-5626 (Online)