Preview

The Russian Automobile and Highway Industry Journal

Advanced search

RESTORATION OF MACHINE PARTS: CHOICE OF THE METHOD

https://doi.org/10.26518/2071-7296-2020-17-1-84-97

Abstract

Introduction. In the process of operation of cars there is a need for quality repairs with minimal time and resources. There is a constant search for ways to reduce the cost of operating cars by reducing the cost of buying original spare parts. One way to reduce the cost of spare parts is the restoration of resource-defining expensive car parts. In this regard, there is a search for the selection of optimal ways to restore machine parts that meet the economic and technical requirements and which have a resource of a new spare part. The purpose of the research is to substantiate the feasibility of using galvanic coatings in particular chrome plating in the restoration of machine parts.

Materials and methods. The authors proved a rationale recovery of parts of machines galvanized coating and the method of choice of the rational restoration of car details. Moreover, the authors established that a large number of parts are in the range of 0.1...0.5 mm, as a result, the authors used wear-resistant coatings of electrolytic chrome plating.

Results. As a result of optimizing the composition of the existing cold self-regulating electrolyte, the authors expanded the operating temperature range (up to 35 o C), at which it was possible to obtain high-quality coatings with high performance.

Discussion and conclusions. The authors conclude that in modern conditions of the car production and repair and for certain nomenclature of resource-defining details, it is possible to use one of the restoration ways, namely, chrome plating. In order to reduce costs and increase the performance of chrome plating, it is necessary to improve it by optimizing the electrolyte composition and electrolysis modes.

Financial transparency: the authors have no financial interest in the presented materials or methods. There is no conflict of interest.

About the Authors

A. N. Kotomchin
Moscow State Automobile and Highway Technical University (MADI); Pridnestrovian State University named after T.G. Shevchenko
Russian Federation

Aleksei N. Kotomchin – Postgraduate student of the Department of the Production and Repair of Cars and Road Vehicles

125329, Moscow, 64, Leningradsky Ave.

Senior Researcher of the Laboratory of the Renovation of Machinery and Equipment

3300, Tiraspol, 128, 25-goOktyabrya St.



A. F. Sinelnikov
Moscow State Automobile and Highway Technical University (MADI)
Russian Federation

Anatoly F. Sinelnikov – Cand. of Sci. (Engineering), Associate Professor, Associate Professor of the Production and Repair of Cars and Road Vehicles Department

125329, Moscow, 64, Leningradsky Ave.



N. I. Korneychuk
Pridnestrovian State University. named after T.G. Shevchenko
Moldova, Republic of

Nikolai I. Korneychuk – Cand. of Sci. (Engineering), Associate Professor, Professor of the Department of the Operation and Repair of Machinery and Tractor

3300, Tiraspol, 128, 25-go Oktyabrya St.



References

1. Muhametshina R.M. Otkazy dorozhno-stroitel’nyh mashin po parametram korrozii [Failure of road-building machine according to the parameters of corrosion]. Izvestija KGASU. 2013; 4 (26): 403–408 (in Russian).

2. Gustov Ju.I. Issledovanie konstrukcionno-tehnologicheskih i jekspluatacionnyh pokazatelej stroitel’noj tehniki [Research of construction-technological and operational indicators of construction equipment]. Izvestija KGASU. 2014; (30): 470–475 (in Russian).

3. Muhametshina R.M. Tribologicheskie otkazy dorozhno-stroitel’nyh mashin [Tribological failures of road construction machines]. Izvestija Samarskogo nauchnogo centra Rossijskoj akademii nauk. 2016; T.18, No 1(2): 252–255 (in Russian).

4. Kotomchin A.N., Kornejchuk N.I. Vlijanie uslovij jekspluatacii dorozhno-stroitel’nyh mashin i specializirovannogo avtotransporta na resurs ih uzlov i agregatov [Influence of operating conditions of road construction machines and specialized vehicles on the resource of their components and aggregates]. Tehnicheskij servis mashin. 2019; 2 (135): 135–142 (in Russian).

5. Kotomchin A.N., Ljahov E.Ju. Vosstanovlenie detalej uzlov i agregatov tehniki, rabotajushhih pri gidroabrazivnom iznashivanii [Restoration of parts and units of equipment operating under waterjet wear]. Remont. Vosstanovlenie. Modernizacija. 2019; 5: 8–12 (in Russian).

6. Kornejchuk N.I., Ljaljakin V.P. Perspektivy ispol’zovanija industrial’nyh metodov vosstanovlenija iznoshennyh detalej mashin gal’vanicheskimi i polimernymi pokrytijami v sovremennyh uslovijah razvitija agropromyshlennogo tehnicheskogo servisa [Prospects for using industrial methods for restoring worn machine parts with galvanic and polymer coatings in modern conditions of the agricultural technical service]. Trudy GOSNITI. 2018; 130: 254–265 (in Russian).

7. Elinek T.V. Uspehi gal’vanotehniki. Obzor mirovoj special’noj literatury za 2017–2018 gody [Advances in electroplating. Review of world special literature for 2017–2018]. Gal’vanotehnika i obrabotka poverhnosti. 2019; T. 27, No. 3: 4–14 (in Russian).

8. Elinek T.V. Uspehi gal’vanotehniki. Obzor mirovoj special’noj literatury za 2016–2017 gody [Advances in electroplating. Review of world special literature for 2016-2017]. Gal’vanotehnika i obrabotka poverhnosti. 2018; 26. No. 1: 4–10 (in Russian).

9. Bolch, T., Linde, R., Metzner, M., Müll, K. Innovative surface structures through electrochemical coating processes. Galvanotechnik 103 (2005): 2095– 2100.

10. Distelrath, A.; Jakob, C. Investigation of structured electrodeposition of hard chromium coatings. In: Information technology and electrical engineering - devices and systems, materials and technologies for the future. Ilmenau: 2009: 379.

11. Distelrath-Lübeck, A. Study of the influence of Methanesulfonic acid on Chromium deposition from chromic acid electrolytes. Electro Technology. 2011; 102: 2647–2657.

12. Metzner, M., Bolch, T., Linde, R., Müll, K. Wet combinations-functional surfaces by electrochemical in-situ structuring. Metal Surface. 2003; 57. No. 9: 18–22.

13. Stratulat M.P. Vosstanovlenie detalej mashin jelektrohimicheskim hromirovaniem: monografija. [Restoration of machine parts by electrochemical chrome plating: monograph]. OrelGTU, Orel, 2009: 246 (in Russian).

14. Grafushin R.V., Vinokurov E.G., Mahina V.S., Buruhina T.F. Jelektroosazhdenie i fiziko-mehanicheskie svojstva kompozicionnyh pokrytij na osnove hroma s razlichnymi modifikacijami ugleroda [Electrodeposition and physical and mechanical properties of chromium-based composite coatings with various carbon modifications]. Gal’vanotehnika i obrabotka poverhnosti. 2018; 2 (26): 26–32 (in Russian).

15. Smirnov K.N., Arhipov E.A., Kravchenko D.V. K voprosu o krojushhej sposobnosti jelektrolitov [On the question of the hiding power of electrolytes]. Gal’vanotehnika i obrabotka poverhnosti. 2015; 3 (23): 30–34 (in Russian).

16. Shishurin S.A., Semochkin V.S., Safonov V.V.,Gur’ev A.E. Struktura i fiziko-mehanicheskie svojstva kompozicionnyh gal’vanohimicheskih pokrytij [Structure and physical and mechanical properties of composite electrochemical coatings]. Vestnik APK Stavropol’ja. 2014; 3: 77–80 (in Russian).

17. Kruglikova E.S., Kruglikov S.S., Nekrasova N.E. O mikrorasseivajushhej sposobnosti jelektrolitov hromirovanija [On the micro-dispersing ability of chrome-plating electrolytes]. Gal’vanotehnika i obrabotka poverhnosti. 2016; 3 (24): 4–9 (in Russian).

18. Petrochenkova I.V., Pomogaev V.M., Volkovich A.V. Vlijanie uslovij jelektroliza na rasseivajushhuju sposobnost’ jelektrolitov hromirovanija [Effect of electrolysis conditions on the scattering capacity of chrome plating electrolytes]. Izv. vuzov: Himija i himicheskaja tehnologija. 2009; 52, No 6: 54–57 (in Russian).

19. Petrochenkova I.V., Pomogaev V.M., Volkovich A.V. Osobennosti vlijanija temperatury na rasseivajushhuju sposobnost’ jelektrolitov [Features of the temperature influence on the scattering capacity of electrolytes]. SB. nauchnyh trudov: Uspehi v himii i himicheskoj tehnologii. Moscow, 2004; 18: 42–44. (in Russian).

20. Petrochenkova I.V., Pomogaev V.M., Volkovich A.V., Shuvakin A.E. Prognozirovanie ravnomernosti osazhdenija gal’vanicheskih pokrytij [Prediction of the uniformity of the galvanic coatings’ deposition]. Izv. vuzov: Himija i himicheskaja tehnologija. 2007; 3: 103– 107 (in Russian).

21. Kornejchuk N.I., Kovbasjuk A.V., Lisnik A.V. Vlijanie koncentracii trehvalentnyh soedinenij hroma na nekotorye parametry holodnogo hromirovanija [Influence of the concentration of trivalent chromium compounds on some parameters of the cold chrome plating]. Trudy Kishinevskogo SHI. 1975: 144: 17–23 (in Russian).


Review

For citations:


Kotomchin A.N., Sinelnikov A.F., Korneychuk N.I. RESTORATION OF MACHINE PARTS: CHOICE OF THE METHOD. The Russian Automobile and Highway Industry Journal. 2020;17(1):84-97. (In Russ.) https://doi.org/10.26518/2071-7296-2020-17-1-84-97

Views: 1785


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2071-7296 (Print)
ISSN 2658-5626 (Online)